Automated 3D Printing for Scalable Robotics Manufacturing

Mosaic’s high-volume additive manufacturing platform enables robotics manufacturers to produce production-ready components with shorter lead times, lower cost per part, and consistent performance at scale.

Rethink How Robotic Parts are Manufactured

Mosaic’s automated 3D printing platform, Array, gives robotics manufacturers and contract manufacturers a competitive advantage by enabling on-demand, localized production of high-quality robotics components.

Move beyond prototyping and into reliable production of functional robot parts, custom fixtures, and replacement components without long lead times or excess inventory.

Print Production-Ready Robotics Parts at Scale

Array

Mosaic’s additive manufacturing solutions help teams iterate faster, scale production efficiently, and reduce exposure to supply chain disruptions.

Download the Full Array Spec Sheet

 

Review technical specifications to assess fit for your production needs.

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Production-Grade Additive Manufacturing for Robotics Applications

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Automated Production at Scale

Run high-volume 3D printing jobs with minimal supervision to support continuous robotics production, rapid iteration, and consistent output.

Flexible Materials Platform

Print with standard or proprietary polymers selected for strength, durability, and application-specific performance across robotics use cases.

 

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End-to-End Additive Manufacturing for Robotics Workflows

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Automated Additive Manufacturing

Mosaic’s Array automates the additive manufacturing workflow to support high-throughput production of robotics parts with minimal labor.

On-Demand, Localized Production

Manufacture robotics components on site and avoid supply chain delays. Produce exactly what is needed, when it is needed, without relying on external suppliers or maintaining costly backstock.

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Industrial Performance, Trusted Materials

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Supply Chain Resilience

Produce robotics parts on site to reduce downtime, eliminate long lead times, and localize manufacturing for critical robotics programs.

Lower Costs, Less Waste

On-demand additive manufacturing reduces excess inventory and material waste. Print only the parts required to support active robotics programs, lowering storage costs while improving cost-per-part efficiency.

Solutions
Array

Automated, Scalable, and Versatile

Element

Industrial High-Temperature Desktop 3D Printer

Canvas

3D Printing Software for Digital Production

Mosaic Solutions

High-Impact Additive Guidance, Delivered with Hands-On Support

Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.

Cody Soska, Technical Specialist at IDeATe

The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.

James McColl, Senior Program Manager Microart Services Inc.

Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.

Connor Reddington, Avid (a Lubrizol Company)

Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.

Fareen Samji, CEO and Founder, Premier Orthotics Labs

Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.

Gene Woten, UTDesign®’s Studio Manager

Your Spare Part Microfactory 

Mosaic’s Array 3D printer is engineered for high-volume, continuous operation. From automated job scheduling and material loading to part ejection and remote monitoring, it delivers unmatched efficiency for spare parts production.

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Array Storage Cart

Answers to Common Questions

What tasks can the robotic system automate?

Array’s integrated robotics system automates the entire print workflow. A robotic arm swaps build plates, removes finished prints, and transfers parts to storage, moving across four Element printers on coordinated X, Y, and Z axes. New jobs start immediately without operator input, eliminating the manual steps that slow high-volume 3D printing.

 

How does automation impact throughput and efficiency?

Automation drives Array’s exceptional throughput. With continuous production and automated job turnover, a single unit can produce up to 10× more parts than comparable systems. One operator can manage output equal to roughly 250 printers, enabling scale without added headcount. Array also runs for at least 72 hours unattended, maximizing utilization and minimizing downtime.

How does the robotic system ensure part quality and consistency?

Array’s onboard computer precisely coordinates robotic movement across all axes, automating plate changes and removing manual handling to eliminate operator variability. Every print starts on a clean, correctly aligned build plate for consistent, repeatable results. Integrated error detection in Canvas further safeguards quality during multi-day production runs.

Can the system operate continuously and remotely?

Yes. Array is built for long, uninterrupted production. Operators can manage queues, monitor status, and track performance through Canvas, onboard or remotely. With 72-hour continuous operation and a fully automated robotics workflow, Array functions as an autonomous print cell, requiring only occasional interaction for material restocking or unloading finished parts.

What safety measures protect operators and the system during operation?

Array includes built-in safety features to protect operators during automated cycles. Opening the front doors automatically pauses the robotics system, stopping movement inside the workspace. Status lights provide clear visual cues, and the system runs only when the enclosure is safely closed, ensuring reliable operation in educational, lab, and industrial environments.

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