Mosaic is reshaping supply chains with on-demand additive solutions that scale. Our automated FFF 3D printing platform empowers manufacturers to cut part costs, while delivering the throughput and reliability required for true production at scale.
Built for Your Application
Solving Real Manufacturing Challenges with Industrial 3D Printing
Scale Custom Orthotics Without Scaling Labor
Produce patient-specific orthotics with consistent quality, predictable turnaround times, and less manual finishing. Mosaic combines digital workflows, automated production, and production-grade materials to help orthotics labs increase throughput without adding proportional headcount or infrastructure.
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Replace Traditional Foam Fabrication with Digital Production
Produce custom foam parts without tooling, cutting, bonding, or assembly. From packaging inserts and dunnage to shadow boards and cushioning, Mosaic enables manufacturers to create complex, application-specific foam components on demand with tunable performance and repeatable results.
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Produce Spare Parts When and Where You Need Them
Reduce dependence on long supplier lead times, minimum orders, and costly physical inventory. Digitize your spare-parts library and produce functional replacement components on demand, helping maintenance teams reduce downtime while lowering inventory and logistics costs.
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Get Production Tooling in Hours, Not Weeks
Accelerate the production of assembly fixtures, drill guides, soft jaws, and other factory tooling with direct digital manufacturing. Iterate designs immediately, eliminate machining and outsourcing bottlenecks, and produce durable fixtures in engineering-grade materials when your operation needs them.
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Replace Costly Tooling with Digital Production
Produce functional parts directly instead of investing in expensive molds, machining, and traditional tooling. Mosaic enables manufacturers to move from digital design to production-ready parts quickly — making low-volume production, bridge manufacturing, and complex components more economical.
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Build Robotics Components for Production, Not Just Prototyping
Manufacture functional robotics components, custom fixtures, and replacement parts with the flexibility to support high-mix, evolving production environments. Automated additive manufacturing enables faster iteration, localized production, and consistent output without the lead times or inventory burden of traditional supply chains.
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Keep Operations Moving with On-Demand Production
Reduce downtime by producing critical spare parts, fixtures, and maintenance components directly where they are needed. Replace physical backstock with digital inventory and use automated 3D printing to respond to maintenance needs without waiting on suppliers or carrying excess stock.
Explore Warehousing & Logistics
Discover Orion
An Automated 3D Printer for Custom
Foot Orthotics
Powered by automation, intelligent software and a high-performance FFF 3D printing engine, Orion unlocks the full potential of additive manufacturing for custom orthotics.
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Automated Production for Every Application
From Custom Orthotics to Factory-Floor Production
Mosaic’s additive manufacturing platform is designed around the demands of real production environments — from Orion for automated orthotics manufacturing to Array for high-throughput industrial production. Choose the system that fits your application, volume, and production requirements.
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Scale Production Without Scaling Labor
Array combines multiple Element 3D printers, automated material management, robotic bed handling, and production software to keep parts moving with minimal operator intervention. Produce jigs, fixtures, spare parts, tooling, and end-use components continuously, without adding proportional labor or infrastructure.
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Materials Engineered for the Application
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Production-Grade Materials for Real-World Performance
From flexible foams and elastomers to rigid engineering polymers and high-temperature materials, Mosaic supports a broad range of applications with materials selected for the performance requirements of the final part. Print orthotics, fixtures, tooling, robotics components, and other functional parts without compromising production requirements.
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Multi-Material Production, Built In
Element brings automated multi-material printing to application-specific production, while Array scales that capability across an automated production cell. With up to eight material pods per Element printer, teams can match material selection to the application and reduce manual intervention between jobs.
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Production Systems Built Around Your Workflow
Orion for Automated Orthotics Production
Orion brings digital orthotics manufacturing into a repeatable, automated workflow — helping labs produce patient-specific devices with consistent quality, predictable turnaround times, and less manual labor. Designed specifically for the demands of custom orthotics production.
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Array & Element for Industrial Production
From rapid tooling and jigs to spare parts, robotics components, and end-use polymer parts, Element provides flexible industrial 3D printing while Array connects multiple printers into an automated production system. Start with the capacity you need and scale production as demand grows.
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Ready to transform your production?
Connect with Our Team to Unlock High-Volume Additive Manufacturing at Lower Part Costs
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Industries & Applications
Purpose-Built to Meet the Demands of Modern Manufacturing
Aerospace and Defence
Print strong, high-performance parts built for demanding environments.
Contract Manufacturing
Accelerate time-to-market with flexible, cost-efficient contract manufacturing.
Industrial Automation
Automate from CAD file to finished part, maximizing throughput without added labour.
Tooling
Replace traditional tooling with cost-effective 3D printing and reduce lead times.
Jigs and Fixtures
Deliver 3D printed parts with the strength and precision required for real-world use.
Calculate Your
Total-Cost-Per-Part
Discover how low your total-cost-per-part can go with Array, Mosaic’s automated and factory-connected platform for high-throughput 3D printing.
Use our calculator to receive a detailed analysis of your additive workflow, including where you can improve part economics, increase throughput, and eliminate inefficiencies across your production process.
Total Cost Per Part Calculator
- Select Materials
- Product Details
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- Business Information
| Question | Response |
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Filament Volume
25.11 g
Boxed Dimensions
75.1 × 39.4 × 80.6 mm
Filament Volume
43.45 g
Boxed Dimensions
186.6 × 65.3 × 42.8 mm
Filament Volume
83.35 g
Boxed Dimensions
119.9 × 119.5 × 40 mm
Filament Volume
131.32 g
Boxed Dimensions
125.4 × 125.4 × 157.4 mm
Filament Volume
194.35 g
Boxed Dimensions
297 × 166.9 × 162 mm
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Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.
Connor Reddington, Avid (a Lubrizol Company)
Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.
Cody Soska, Technical Specialist at IDeATe
The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.
James McColl, Senior Program Manager Microart Services Inc.
Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.
Fareen Samji, CEO and Founder, Premier Orthotics Labs
Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.
Gene Woten, UTDesign®’s Studio Manager
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Start Scaling with Automated 3D Printing
From prototyping to end-use parts without the bottlenecks.