Make Custom Orthotics & Prosthetics Without the Bottleneck

Built for Your Orthotics and Prosthetics Business

Choose Your Application

Foot orthoticsScale Custom Orthotics Without Scaling Labor

Produce patient-specific orthotics with consistent quality, predictable turnaround times, and less manual finishing. Mosaic combines digital workflows, automated production, and production-grade materials to help orthotics labs increase throughput without adding proportional headcount or infrastructure.

Explore Orthotics

Prosthetic sockets Coming 2027From Scan to Definitive Socket, Without the Plaster

Scan the limb, design the socket in Mosaic software or your existing CAD tools, then print check and definitive sockets. Busy clinics spend less time casting and hand-modifying plaster, cut material waste and move patients from first fitting to final socket faster.

AFO molds Coming soonDigital AFO Molds, Without the Plaster or Carving

Scan the limb, modify the model digitally, then print the mold and thermoform the AFO over it. Labs skip plaster casting and hand carving, keep a digital record of every patient and produce consistent molds without tying up a technician.

Built for Labs and Clinics

For Labs

Scale production with smart automation.

Automation that runs around the clock, so output grows without adding headcount
Consistent quality across every printer, technician and device type
One digital workflow from order to shipment

See How Labs Use Mosaic

For Clinics

Fast turnaround, control over the end product, better economics.

Fast turnaround: produce devices on your schedule, not someone else’s
Control: your designs, your materials, your quality checks
Better economics: a lower cost per device, made in house

Talk to Our Clinic Team

Why O&P Labs Choose Mosaic

Complete Systems, Not General-Purpose Printers

General-purpose 3D printing left labs and clinics to become integration experts. We build application-specific systems instead: hardware, software, materials and procedures validated together for each device.

More Margin on Every Device

Orion costs a fraction of a mill or an industrial system, and prints foot orthotics for as low as $6 USD per pair*. Lower equipment costs and less material waste mean more of every device fee stays with you.

*Women’s US size 7 at Shore 25A. Figures depend on material, utilization and operating assumptions.

You're Not on Your Own

We develop the print profiles, best known methods and standard operating procedures (SOPs), validate every material and test devices rigorously. Your team skips the experimenting and focuses on patients.

We Build the Systems. You Make the Devices.

We don’t treat patients or compete with your lab. Since 2016 we’ve automated production for manufacturers worldwide. Now we bring that to O&P, one application at a time.