On-Demand Manufacturing for Warehousing & Logistics Operations

Reduce equipment downtime, lower spare parts inventory costs, and localize production with Mosaic’s automated additive manufacturing platform. Produce 3D printed spare parts, replacement components, tooling, and other production-ready parts on site and on demand.

Rethink How You Manage Spare Parts in Logistics Operations

For warehousing, fulfillment, intralogistics, and logistics operations where uptime is critical, long lead times, excess inventory, and dependence on external suppliers can make it difficult to keep equipment running.

Mosaic’s automated 3D printing platform, Array, gives logistics-driven organizations greater control over their plastic part supply chain. Produce suitable spare parts, replacement components, maintenance tooling, and warehouse components on site and on demand—reducing supplier dependency, inventory risk, and delays when parts are needed.

Trusted By

On-Demand Spare-Part Production for Warehouse Operations

Top half of the Mosaic Array

Digitize your spare parts inventory and shift from reactive sourcing to on-demand manufacturing. With Array, suitable replacement parts can move from a digital file to a physical component without the long lead times associated with traditional sourcing, machining, and shipping.

Purpose-Built for Cost-Optimized Throughput

Mosaic’s Element and Array systems are engineered for reducing total-cost-per-part, while introducing flexible production. They shorten lead times and allow rapid response to changing design or volume requirements.

95 %
reduction in part costs


4
high-performance Element 3D printers


Render of Mosaic Array
36
spool capacity with automated material switching


1
removable storage cart for finished parts


Download the Full Array Spec Sheet

 

Review technical specifications to assess fit for your production needs.

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1 robotics

Built for Production-Grade Logistics Applications

01
Automated Production

Run unattended 3D printing jobs with minimal supervision to support maintenance, repair, spare-part, and replacement-part production without disrupting daily warehouse operations.

On-Site Manufacturing

Produce parts at the point of need to reduce shipping delays, supplier dependency, and emergency procurement while keeping critical warehouse and material-handling equipment operational.

2

End-to-End Additive Manufacturing for Warehousing & Logistics Workflows

02
Automated Additive Manufacturing

Mosaic’s Array automates the additive manufacturing workflow to support repeatable production of spare parts, replacement components, tooling, and other logistics-related parts with minimal labor.

Move beyond emergency sourcing and into a predictable 3D printing and on-demand manufacturing workflow designed around your operational requirements.

Localized, On-Demand Production

Manufacture suitable logistics components on site to reduce supply-chain delays and dependence on external suppliers.

Produce exactly what is needed, when it is needed, without maintaining large inventories of slow-moving, obsolete, or difficult-to-source parts.

3

Reduce Inventory Overhead & Improve Operational Predictability

03
Digital Inventory

Replace physical backstock with a digital inventory of production-ready part files managed through Canvas, Mosaic’s inventory and production management software.

Store, organize, update, and reproduce suitable spare parts digitally so your team can manufacture the current version when it is needed.

Lower Costs, Less Waste

On-demand manufacturing reduces excess inventory, storage requirements, handling costs, and material waste.

Print only the parts required to support active operations and maintain digital versions of infrequently used components instead of carrying every spare part physically.

Array

Automated, Scalable, and Versatile

Element

Industrial High-Temperature Desktop 3D Printer

Canvas

3D Printing Software for Digital Production

Mosaic Solutions

High-Impact Additive Guidance, Delivered with Hands-On Support

Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.

Connor Reddington, Avid (a Lubrizol Company)

Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.

Cody Soska, Technical Specialist at IDeATe

The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.

James McColl, Senior Program Manager Microart Services Inc.

Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.

Fareen Samji, CEO and Founder, Premier Orthotics Labs

Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.

Gene Woten, UTDesign®’s Studio Manager
Mosaic Expert
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Answers to Common Questions 

Can Array reduce our inventory and storage requirements?

Yes. With digital inventory and on-demand spare parts, Array lets you print only what you need, when you need it. This reduces inventory carrying costs, frees warehouse space, and supports more sustainable logistics.

How fast can we get parts compared to external suppliers?

Traditional sourcing often requires 10–12 week lead times. Array enables localized production, delivering functional 3D printed spare parts in as little as 12 hours, improving uptime and supply chain resilience.

Can Array be used for MRO?

Array is designed for automated additive manufacturing and can support suitable MRO applications where functional polymer parts can be produced using the system.

Potential applications include replacement parts, maintenance tooling, fixtures, guards, brackets, and other low-volume operational components.

What cost savings can we expect compared to buying parts?

Array helps reduce inventory carrying costs, eliminates overstock, and removes rush fees or minimum orders. You produce only the parts you need, lowering total cost-per-part while supporting sustainable manufacturing.

How does Array integrate into existing logistics and fulfillment workflows?

Array fits directly into warehousing and MRO processes by combining digital warehousing, on-demand production, and automated printing. This streamlines operations and stabilizes part availability within your additive manufacturing supply chain.

How does Mosaic support on-demand manufacturing?

Mosaic combines automated additive manufacturing with digital production management.

Canvas manages the digital side of the workflow, including production-ready part files, while Array provides the automated manufacturing capability needed to turn those digital files into physical parts.

Together, they provide a digital-to-physical workflow for localized, on-demand manufacturing.

Who is Mosaic's warehousing and logistics solution for?

Mosaic’s automated additive manufacturing approach is suited to organizations operating warehouses, fulfillment centers, distribution facilities, intralogistics systems, and other environments where equipment uptime, spare parts availability, and inventory efficiency are important.

Potential users include logistics operators, warehouse operators, fulfillment companies, distribution centers, maintenance teams, automation teams, and organizations managing large equipment fleets.

Start Scaling with Automated 3D Printing

From prototyping to end-use parts without the bottlenecks.