Modernize Your Orthotics Workflow
Custom insole production is critical for long-term patient comfort, but traditional methods tend to be slow and inefficient. Mosaic’s automated 3D printing solution enables faster, scalable, and cost-effective orthotic manufacturing with less waste and manual labor.
Print Without Limits.
Automate your orthotics production with remote-access control, lights-out operation, and precision-built insoles — ready when your patients are.
Purpose-Built for Orthotics Production
Element and Array bring industrial automation to orthotics manufacturing, enabling high-volume production with integrated robotics, remote management, and 24/7 uptime—without overloading your team or compromising quality.
Print insoles with minimal labour required
Precision-made for every patient
Cut material loss with additive
Streamline your process, from scan to print
Maximize ROI with 3D Printing for Orthotics
Download the guide to see how 3D printing reduces costs, increases efficiency, and improves outcomes in custom insole production.
Scalable, Automated Production
Produce orthotics outside of working hours with lights-out automation and remote-access print initiation from anywhere in the world.
Minimize reliance on skilled manual labour and let Array’s robotic automation handle print changeovers and job queuing.
Precision, Consistency & Customization
From scan to final print, Mosaic ensures consistent results with integrated software and repeatable digital workflows.
Unlock true customization with functional and accommodative insoles designed to meet individual patient needs—every time.
Waste Less, Deliver More
Eliminate up to 80% of material waste compared to traditional milling with Mosaic’s additive layer-by-layer process.
Choose from a range of orthotics-friendly polymers designed for flexibility, durability, and daily comfort.
Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.
Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.
The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.
Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.
Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.
Answers to Common Questions
Mosaic specializes in custom functional and accommodative orthotics for medical use — printed with precision and consistency at scale.
Yes. Canvas, our 3D printing software, integrates with several orthotics design platforms for a seamless digital workflow.
Unlike milling, which removes material from large blocks, Mosaic’s 3D printing builds layer by layer — significantly reducing material waste and overall cost.
Very little. With automation and remote-access printing, your team can run jobs with minimal manual intervention — even overnight or on weekends.
Our Latest Resources
Start Scaling with Automated 3D Printing
Enhance productivity, print with more materials, and scale effortlessly with cutting-edge automation.