Scaling orthotics manufacturing becomes difficult when production depends on manual steps, specialized labour, and disconnected workflows. Mosaic enables orthotics production automation through an integrated manufacturing platform that standardizes execution, reduces operational friction, and supports reliable, scalable throughput so capacity can grow without added complexity.
Orthotics Manufacturing at Scale
Streamlining Orthotics Production with Reliable Automation
Mosaic’s automation reduces hands-on tasks across orthotics manufacturing workflows, enabling continuous production, predictable scheduling, and higher system utilization with less technician intervention.
Software Designed to Integrate, Not Disrupt
Mosaic works alongside the orthotics design and prescription tools teams already use, adding production software and workflow automation that improves visibility, coordination, and consistency without forcing operational change.
Flexible, Production-Ready Workflows for Custom Orthotics
Support a range of orthotic designs and performance requirements with an automation-first manufacturing platform built to keep production moving without rigid, single-path processes.
DISCOVER REAL-WORLD APPLICATIONS
Scaling Custom Orthotics Manufacturing with Automated Additive Production
Learn how Mosaic’s customer increased throughput, reduced variability, and shortened turnaround times with automation designed for consistent, production-ready orthotics manufacturing.
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Applications
Scalable Customization with 3D Printing, Built for Real-World Demands
Tooling
Replace costly, slow tooling with fast, flexible digital production.
- Avoid costly molds and machining with direct digital production
- Speed up lead times with on-site, same-day part creation
- Easily customize or iterate without retooling or delays
Jigs and Fixtures
Deliver 3D printed parts with the strength and precision required for real-world use.
- Produce durable parts to spec with reliable performance
- Eliminate lead times with on-demand, local production
- Use engineered materials for strong, precise end-use parts
Orthotics
Produce quality orthotics on-demand, cutting costs and accelerating turnaround times.
- Streamline production with automated, end-to-end digital workflows
- Achieve consistent, patient-specific fit without manual finishing
- Scale output without scaling labour or infrastructure
Spare Parts
Digitize spare parts to cut costs and eliminate supply delays.
- Reduce downtime with on-demand, local production
- Lower inventory and logistics costs
- Print flexible, rigid, or industrial-grade parts as needed
Robotics
Produce production-ready robotics components on demand, reducing lead times and cost while scaling with confidence.
- Automate high-volume, high-mix production with hands-off additive workflows
- Deliver consistent, repeatable part performance across robotics applications
- Scale output without adding labor, tooling, or excess inventory
Warehousing & Logistics
Produce critical spare parts on demand, reducing downtime, inventory risk, and supply chain dependency.
- Manufacture replacement parts on site to keep operations running without delays
- Eliminate excess inventory by shifting from physical stock to digital inventory
- Improve uptime and predictability without increasing storage, suppliers, or labor
Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.
Cody Soska, Technical Specialist at IDeATe
The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.
James McColl, Senior Program Manager Microart Services Inc.
Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.
Fareen Samji, CEO and Founder, Premier Orthotics Labs
Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.
Gene Woten, UTDesign®’s Studio Manager
Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.
Connor Reddington, Avid (a Lubrizol Company)
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