Sustainable Manufacturing

Sustainable Manufacturing

Automated additive manufacturing that reduces waste, emissions, and part costs—while enabling local, low-impact production at scale.

Mosaic helps manufacturers replace global supply chains with localized additive production—reducing emissions, material waste, and overproduction. Our platform supports low-cost, high-throughput 3D printing aligned with ESG goals, Scope 3 reduction targets, and life cycle assessment frameworks.

Sustainable Manufacturing

Sustainable Additive Manufacturing That Reduces Waste and Emissions

Designed for operations, supply chain, and sustainability teams, Mosaic’s platform enables measurable impact by reducing waste, emissions, and excess inventory through localized, on-demand production.

Digital Inventory

Eliminate Waste with Digital Production

With Array you produce only what’s needed, when it’s needed—reducing overproduction and inventory waste. Tool-less 3D printing means no obsolete molds, less raw material waste, and faster design iteration.

Localization

Reduce Emissions with Localized Manufacturing

Replace offshore production and long-haul shipping with on-site or near-site digital inventory to significantly reduce Scope 3 emissions. Print parts closer to the point of need—resulting in fewer shipments and a more resilient supply chain.

Lower Cost

Lower Impact at Lower Part Costs

Unlock circular workflows and sustainable pilot runs without massive infrastructure investment. Scale sustainable practices without sacrificing economics due to Array’s automation and multi-material capabilities.

Data Driven

Data-Driven Improvements

Support ESG and GHG Protocol reporting with clear, actionable metrics on material usage and production location. Align your product development and manufacturing strategies with leading sustainability frameworks, including SDGs and Life Cycle Assessments.

Solutions
Array

Automated, Scalable, and Versatile

Element

Industrial High-Temperature Desktop 3D Printer

Canvas

3D Printing Software for Digital Production

Mosaic Solutions

High-Impact Additive Guidance, Delivered with Hands-On Support

Scalable Manufacturing with Measurable Sustainability Impact

Mosaic’s automated 3D printing platform helps manufacturers reduce waste, emissions, and resource intensity—without compromising on performance, cost, or speed.

Lower Costs
Reduce Overhead

Lower Cost per Part by Up To 95%

Flexible Production
Automated Workflow

Enhanced Operational Efficiency

Lower Costs
Localized Production

Minimized Scope 3 Emissions

Sustainable
Sustainable

Versatile, High-Performance Parts

Expert
READY TO TRANSFORM YOUR PRODUCTION?

Connect with Our Team to Unlock High-Volume Additive Manufacturing at Lower Part Costs

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Tooling
Jigs and Fixtures
Orthotics
Spare Parts
Applications

See How Mosaic Enables Greener Production Across 3D Printing Applications

Tooling

Replace costly, slow tooling with fast, flexible digital production.

  • Avoid costly molds and machining with direct digital production
  • Speed up lead times with on-site, same-day part creation
  • Easily customize or iterate without retooling or delays

Jigs and Fixtures

Deliver 3D printed parts with the strength and precision required for real-world use.

  • Produce durable parts to spec with reliable performance
  • Eliminate lead times with on-demand, local production
  • Use engineered materials for strong, precise end-use parts

Orthotics

Produce quality orthotics on-demand, cutting costs and accelerating turnaround times.

  • Streamline production with automated, end-to-end digital workflows
  • Achieve consistent, patient-specific fit without manual finishing
  • Scale output without scaling labour or infrastructure

Spare Parts

Digitize spare parts to cut costs and eliminate supply delays.

  • Reduce downtime with on-demand, local production
  • Lower inventory and logistics costs
  • Print flexible, rigid, or industrial-grade parts as needed

What Our Customers Say

What Our Customers Say

Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.

Cody Soska, Technical Specialist at IDeATe

The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.

James McColl, Senior Program Manager Microart Services Inc.

Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.

Fareen Samji, CEO and Founder, Premier Orthotics Labs

Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.

Gene Woten, UTDesign®’s Studio Manager

Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.

Connor Reddington, Avid (a Lubrizol Company)

Start Scaling with Automated 3D Printing

From prototyping to end-use parts—without the bottlenecks.