Aerospace and Defence

Industrial 3D Printing Built for Aerospace and Defence

Automate production and scale secure, on-site manufacturing with military-grade materials and mission-critical reliability.

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Accelerate Innovation. Strengthen Readiness.

In aerospace and defence, speed, reliability, and adaptability are mission-critical. Mosaic’s automated 3D printing platform enables in-house production of certified parts, tools, and prototypes—on demand. From low-volume runs to scaled output, our systems integrate into secure, high-performance workflows built for A&D.

Trusted By

Secure, Scalable 3D Printing for A&D

Scalable Printing

Mosaic empowers teams to print certified parts on demand with industrial-grade materials, secure workflows, and production built for uptime.

Automate Critical Part Production

Mosaic’s Element and Array systems are engineered for demanding environments, with software that is purpose-built for facilities with strict cybersecurity requirements.

Secure

desktop deployment available

Modular

for easy serviceability 


3D Printing Productivity
High-Temperature

thermoplastics and composites

Factory Connected

for remote fleet management


Download the Full Array Spec Sheet

 

Review technical specifications to assess fit for your production needs.

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1 Element Print Bed

Lighter Parts, Lower Mission Costs

01
3D Print Strong, Lightweight Structures

Produce high-strength, weight-optimized parts using aerospace-grade thermoplastics like PEEK, PEKK, and carbon-filled composites.

Replace Metal with Advanced Polymers

Achieve the same mechanical performance at a fraction of the weight—improving efficiency and flight readiness.

2 WEI Array

Rapid Response, Field-Ready Production

02
Deployable, On-Site Manufacturing

From frontline to flightline—3D print parts on demand where and when they’re needed, reducing reliance on external supply chains.

Accelerated Design-to-Deployment

Iterate and validate components quickly using in-house systems, cutting lead times from weeks to hours.

3 Array Gantry

Future-Proof Additive, Built to Scale

03
Automation for Continuous Output

Run lights-out production with automated queuing, bed changes, and material switching—minimal operator intervention required.

Scalable Hardware. Defence-Ready Software

Expand from Element, Mosaic’s secure desktop 3D printer, to fully automated Arrays—all powered by offline-capable software built for classified environments.

Solutions
Array

Automated, Scalable, and Versatile

Element

Industrial High-Temperature Desktop 3D Printer

Canvas

3D Printing Software for Digital Production

Mosaic Solutions

High-Impact Additive Guidance, Delivered with Hands-On Support

What Our Customers Say

What Our Customers Say

Students at all levels of education should have access to an Array. It is essential if we’re encouraging STEM education, design engineering thinking, prototyping, iteration – students should have a reliable 3D printer to make parts in the volumes they need.

Cody Soska, Technical Specialist at IDeATe

The ability to develop and produce custom plastic parts at scale, on our factory floor, is great for our business and new client acquisition.

James McColl, Senior Program Manager Microart Services Inc.

Mosaic’s Array system has been integral to our growth and innovation and Premier Orthotics Lab…My throughput, my output, my capacity has increased tremendously, and the quality of the product is incredible.

Fareen Samji, CEO and Founder, Premier Orthotics Labs

Thanks to Mosaic’s Array, we’re not just keeping up with demand – we’re redefining what’s possible in engineering education.

Gene Woten, UTDesign®’s Studio Manager

Array really automates 3D printing by making it a hands off procedure, I can send a print from my computer at home and not have to come into the office at 9pm – the parts are just sitting there ready for me the next day.

Connor Reddington, Avid (a Lubrizol Company)

Answers to Common Questions

What types of parts can I print with Mosaic in aerospace and defence?

Everything from prototypes and end-use components to jigs, fixtures, and certified spares using industrial-grade thermoplastics and composites.

Is Mosaic’s system approved for high-security environments?

Yes. Mosaic offers a desktop-based version of our 3D printing software, Canvas, that runs offline—ideal for secure facilities and defence protocols.

What materials are supported?

Our systems support a wide range of aerospace-grade polymers including PEEK, PEKK, CF Nylon, and other high-temp composites.

How scalable is Mosaic’s solution?

Mosaic systems are modular and mission-adaptable—allowing users to seamlessly scale to a fully automated fleet, all without retooling or retraining.

What sets Mosaic apart from other 3D printing providers?

Mosaic offers end-to-end automation, wide material compatibility, secure software, and scalable architecture—all made in Canada.

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Start Scaling with Automated 3D Printing

Enhance productivity, print with more materials, and scale effortlessly with cutting-edge automation.